Moulding with PCR: Navigating Challenges & Pro Tips
5 minutes readKey Takeaways PCR is no longer optional as global brands are mandating PCR-compatible tooling as part of their sustainability scorecards, making it a procurement requirement rather than an experimental choice. PCR is not a drop-in replacement for virgin resin, requiring rethinking of mould design, process control, and quality standards due to fluctuating MFI, shot-to-shot instability, […]
Mould Lifecycle Management (MLM): Commissioning: Step-by-Step Guide
5 minutes readKey Takeaways Commissioning transforms planning into production reality by converting design intent into a functional, validated, and production-ready mould aligned with market demands. A structured design review at the start ensures all stakeholders including the mould maker, R&D team, and suppliers are aligned on design, compatibility, and project-specific requirements before any build begins. Prototype trials […]
Corrective Maintenance in Mould Lifecycle Management
5 minutes readKey Takeaways Corrective maintenance is inevitable regardless of how well preventive maintenance is practiced, as every mould has a fatigue limit and unforeseen failures will occur over its lifecycle. Three corrective paths are available including repair for minor interventions, refurbishment for major overhauls, and replacement when the mould is near end of life or costs […]
Mould Decommissioning: Best Practices for Efficient Lifecycle Management
5 minutes readKey Takeaways Obsolete moulds silently increase costs by occupying valuable storage space, making timely decommissioning essential for operational and cost efficiency. A mould is ready for decommissioning when its life has elapsed, a product design change has eliminated demand, or it has remained unused in storage for an extended period. Three decommissioning methods are available […]